Overview of Sodium Silicate Liquid

Sodium silicate liquid, also known as water glass, is a versatile inorganic compound comprising sodium oxide (Na₂O) and silica (SiO₂) in aqueous solution. It is widely used across industries such as construction, detergent manufacturing, foundry, and drilling fluids due to its unique properties including adhesive strength, heat resistance, and chemical stability.

Features of Sodium Silicate Liquid

Adhesive Strength: Provides excellent bonding capabilities, making it ideal for foundry work and abrasive wheels.

Heat Resistance: Effective in high-temperature applications like refractory materials and cement production.

Chemical Stability: Resistant to many chemicals, ensuring durability in harsh environments.

Versatility: Used in detergents, fireproofing, and as a sealant in various industrial processes.

Water Solubility: Easily mixes with water, facilitating its use in multiple applications.

(High And Low Modulus Liquid Sodium Silicate Production Sodium Silicate Conversion Furnace)

Specifications of High And Low Modulus Liquid Sodium Silicate Production Sodium Silicate Conversion Furnace

The high and low modulus liquid salt silicate conversion heating system is developed for efficient manufacturing of sodium silicate solutions with varying silica-to-soda proportions. The heating system runs at temperature levels between 1100 ° C and 1400 ° C. It uses raw materials like soda ash and silica sand. The furnace framework is constructed from refractory materials to withstand severe warmth. It includes a modular design for very easy upkeep. The system consists of accurate temperature level control systems. These ensure constant product quality. The heating system supports both set and continuous production settings. This versatility permits adaptation to different output demands. High modulus salt silicate (over 3.0) production requires longer response times. The furnace changes processing criteria automatically. Low modulus products (listed below 2.5) are achieved via changed raw material ratios. The system monitors viscosity and density in real time. Operators can readjust settings using a streamlined control board. Energy efficiency is prioritized via heat recuperation systems. Waste gases are redirected to preheat inbound materials. This lowers total fuel usage. The furnace fits numerous gas kinds. Alternatives include gas, lp, or power. Discharge control tools are integrated right into the design. These abide by environmental guidelines. The production ability varies from 5 to 50 bunches each day. The exact outcome depends upon modulus demands. The heating system dimensions differ based on capacity. Requirement models occupy 20-40 square meters of floor area. Cooling systems prevent overheating of critical parts. Water or air cooling techniques are readily available. Safety functions include automated shutdown throughout pressure changes. Emergency vents release excess heat if needed. The molten silicate is released right into a water-based quenching system. This forms the last fluid product. The conversion price goes beyond 95% under optimal problems. Material waste is lessened via closed-loop processing. The heater operates with minimal manual intervention. Normal upkeep guarantees lengthy service life. Extra parts are conveniently replaceable due to standard components. Technical assistance is provided for calibration and troubleshooting. Manufacturing information is recorded for quality control. The system satisfies industrial requirements for chemical processing devices.

(High And Low Modulus Liquid Sodium Silicate Production Sodium Silicate Conversion Furnace)

Applications of High And Low Modulus Liquid Sodium Silicate Production Sodium Silicate Conversion Furnace

Low and high modulus fluid salt silicate are key products in lots of industries. The sodium silicate conversion heating system plays a main duty in producing these variations. High modulus salt silicate has a greater proportion of silica to salt oxide. This makes it thicker and much more secure. Reduced modulus sodium silicate has a reduced proportion. This makes it liquify faster in water. The conversion heater adjusts the chemical mix to create both types successfully.

High modulus liquid salt silicate is used commonly. It works as a binder in detergents and soaps. It aids stabilize cleaning items. In building and construction, it enhances concrete and acts as a sealer. It protects against water damage in frameworks. It likewise offers in refractory materials. These products line high-temperature equipment like heaters. The conversion heating system guarantees specific warmth control throughout manufacturing. This ensures consistent high quality for industrial usage.

Low modulus fluid sodium silicate is similarly crucial. It is common in adhesives and bonding agents. Paper and cardboard manufacturing rely on it for adhesive. It binds fibers without including harmful chemicals. Water treatment plants use it to get rid of contaminations. It clumps bits for much easier filtering. Ceramics and foundries apply it as a coating. It shields surface areas during molding and spreading. The conversion furnace’s flexible setups allow fast shifts in between modulus levels. This versatility fulfills diverse market demands.

The conversion furnace itself is important. It warms raw materials like soft drink ash and silica sand. The procedure thaws them into fluid glass. Managed air conditioning and chemical adjustments produce the wanted modulus. Modern heaters make use of automation for precision. This lowers waste and power use. Industries benefit from trusted supply and tailored services.

In fabrics, high modulus silicate treats fabrics. It makes them fireproof. Reduced modulus variations help color fabrics equally. Automotive markets utilize both kinds. They show up in brake linings and steel finishings. The conversion heater’s function makes sure products fulfill stringent requirements.

Environmental applications are growing. High modulus silicate stabilizes dirt in building projects. Reduced modulus aids in wastewater neutralization. Both types are non-toxic and environmentally friendly. The heater’s effective style supports lasting production.

Makers focus on the conversion heating system for its versatility. It deals with little or large sets without shedding quality. This makes sodium silicate a flexible solution across markets. From day-to-day items to specialized commercial usages, its impact is wide.

Company Introduction

Welcome to Iberocruceros, a leading supplier in the international market for high-quality potassium silicate, sodium silicate, and lithium silicate.

Our products are meticulously crafted to meet the diverse needs of various industries, including construction, agriculture, and manufacturing. With state-of-the-art production facilities and a commitment to excellence, we ensure superior product quality and customer satisfaction.

We pride ourselves on our innovative solutions, competitive pricing, and reliable delivery services. Partner with us for your silicate needs and experience the difference that expertise and dedication can make. Let’s build a sustainable future together.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of High And Low Modulus Liquid Sodium Silicate Production Sodium Silicate Conversion Furnace

What is modulus in sodium silicate production? Modulus refers to the ratio of silica to sodium oxide in liquid sodium silicate. High modulus means more silica, used in detergents and cement. Low modulus has more sodium oxide, common in adhesives and coatings. The furnace adjusts this ratio by controlling raw material mix and reaction conditions.

What temperature range does the conversion furnace use? The furnace typically operates between 1,200°C and 1,400°C. This range melts raw materials like soda ash and silica sand efficiently. Higher temperatures favor high modulus products. Lower temperatures work for low modulus outputs. Adjustments depend on desired product specifications.

Does the furnace have safety features? Yes. Overheat sensors automatically shut down the system if temperatures exceed limits. Pressure valves prevent explosions by releasing excess gas. Emergency cooling systems activate during power failures. Regular safety audits ensure compliance with industrial standards. Operators receive training to handle equipment safely.

How often does the furnace need maintenance? Inspections happen weekly for temperature controls and gas lines. Monthly checks focus on refractory linings and heat exchangers. Annual overhauls replace worn parts like burners and sensors. Downtime is minimized with scheduled servicing. Manufacturers provide maintenance guidelines to avoid unexpected breakdowns.

What distinguishes high and low modulus furnaces? High modulus furnaces use higher silica content and require longer heating times. Low modulus furnaces need precise sodium oxide dosing. Temperature profiles differ between the two. Material feed systems are customized for each type. Control software is programmed for specific reaction kinetics. Both furnace types share core components but differ in operational settings.

(High And Low Modulus Liquid Sodium Silicate Production Sodium Silicate Conversion Furnace)