Overview of Sodium Silicate Powder

Sodium silicate powder, commonly known as water glass or liquid glass when in solution form, is a compound containing sodium oxide (Na₂O) and silica (SiO₂). It can be produced in various forms including powders, solutions, and solid blocks. The composition ratio between Na₂O and SiO₂ can vary, leading to different properties and applications. Sodium silicate powder is obtained by drying the aqueous solution of sodium silicate.

Features of Sodium Silicate Powder

Versatility: One of the most notable features of sodium silicate powder is its versatility. It finds use in a wide range of industries including construction, detergents, drilling fluids, and fireproofing materials due to its unique chemical properties.

Adhesive Properties: Sodium silicate powder has strong adhesive properties when mixed with water, making it an excellent binder for foundry work, abrasive wheels, and other applications requiring strong bonding agents.

Heat Resistance: It exhibits good heat resistance, which makes it useful in high-temperature applications such as in the manufacturing of cement and refractory materials.

Chemical Stability: Sodium silicate is chemically stable and resistant to many chemicals, which adds to its utility in various industrial processes.

Environmental Friendliness: In some applications, sodium silicate powder serves as an environmentally friendly alternative to other more harmful chemicals, particularly in detergent formulations where it acts as a builder without contributing to environmental pollution.

Water Solubility: Though available in powder form, sodium silicate dissolves easily in water, which facilitates its application in products that require mixing or dilution before use.

(Sodium Silicate Manufacturing Sodium Silicate Production Line)

Specifications of Sodium Silicate Manufacturing Sodium Silicate Production Line

This production line makes sodium silicate. Sodium silicate is a useful chemical compound. It has many applications. Industries use it in detergents, adhesives, water treatment, and construction materials.

We design this line to be efficient and reliable. It starts with raw materials. The main ingredients are soda ash and silica sand. Quality control checks these materials first. Consistent raw materials ensure consistent product quality.

The process begins by mixing the soda ash and sand. Precise ratios are crucial. This mixture feeds into a specially designed furnace. The furnace operates at very high temperatures. Inside, the materials melt and react. This reaction forms sodium silicate.

The molten material flows out of the furnace. It goes into a dissolving tank. Water is added here. The mixture dissolves to form a liquid solution. This solution is sodium silicate solution, often called water glass.

The solution then moves to the concentration stage. An evaporator removes excess water. This step adjusts the solution’s density. It achieves the exact concentration needed. Different grades require different densities.

Finally, the concentrated solution cools down. It gets stored in tanks. Or it goes directly to packaging. Packaging options include drums or bulk containers. The line includes modern control systems. Operators monitor the whole process. This ensures smooth operation and high product quality. The equipment is built to last. It delivers a stable supply of sodium silicate.

(Sodium Silicate Manufacturing Sodium Silicate Production Line)

Applications of Sodium Silicate Manufacturing Sodium Silicate Production Line

Sodium silicate is a useful chemical material. People make it from sand and soda ash. These materials are common and cheap. The production line melts them together in a furnace. This furnace is very hot. Sand and soda ash mix together. They melt in a furnace. The molten material flows out. It cools down quickly. It becomes solid chunks. These chunks are called cullet. Workers break the cullet into smaller pieces. They dissolve the pieces in hot water. This makes liquid sodium silicate. The liquid can be thick or thin. It depends on the amount of water used. The production line controls this carefully.

People use sodium silicate widely. It is a key part in making cardboard glue. This glue holds boxes together. Factories use a lot of this glue. Sodium silicate is also in detergents. It helps soften water. It makes cleaning better. Builders use it in cement. It makes cement stronger and dry faster. Foundries use it to make molds for metal casting. It binds the sand together. The mold holds its shape. Sodium silicate protects metals from rust. People apply it as a coating. It seals the metal surface. Water cannot reach the metal. This stops rust. The paper industry uses it too. It helps process wood pulp. This is needed for making paper. Sodium silicate is in fireproofing materials. It makes things less likely to burn. People use it to stop fires.

Company Introduction

Welcome to Iberocruceros, a leading supplier in the international market for high-quality potassium silicate, sodium silicate, and lithium silicate.

Our products are meticulously crafted to meet the diverse needs of various industries, including construction, agriculture, and manufacturing. With state-of-the-art production facilities and a commitment to excellence, we ensure superior product quality and customer satisfaction.

We pride ourselves on our innovative solutions, competitive pricing, and reliable delivery services. Partner with us for your silicate needs and experience the difference that expertise and dedication can make. Let’s build a sustainable future together.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Sodium Silicate Manufacturing Sodium Silicate Production Line

What is sodium silicate? Sodium silicate is a chemical compound. People often call it water glass. It’s made from silica sand and soda ash. Factories melt these materials together. Then they dissolve the product in water. This forms a liquid solution.

How is sodium silicate made? The main method is the furnace process. First, workers mix silica sand and soda ash. They put this mix into a big furnace. The furnace heats the mixture very hot. It melts everything. The molten material flows out. Workers cool it down quickly. This solid material is called cullet. Factories then dissolve the cullet in hot water under pressure. This makes liquid sodium silicate.

What equipment is needed? A production line needs several machines. It starts with raw material handling systems. Workers need silos for storage. Conveyors move the materials. A large furnace melts the sand and soda ash. A dissolving tank holds the hot water. Pumps move the liquid around. Filters clean the final product. Tanks store the finished sodium silicate solution.

How do you control the product quality? Quality control is crucial. Factories check the raw materials first. They test the sand and soda ash purity. During production, workers monitor the furnace temperature carefully. They control the melting time. After dissolving, they test the solution density. They measure the silicate modulus. This is the ratio of silica to soda. Adjustments are made as needed.

What about safety and maintenance? Working with high temperatures requires care. Operators wear protective gear. The furnace needs regular inspection. Refractory linings wear out. They need replacement sometimes. Pumps and valves require routine checks. Leaks must be fixed quickly. Keeping everything clean prevents problems. Good maintenance ensures smooth operation.

(Sodium Silicate Manufacturing Sodium Silicate Production Line)