Water Glass Production Line Water Glass Sodium Silicate Manufacturing Plant

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Description

Overview of Sodium Silicate Powder

Sodium silicate powder, commonly known as water glass or liquid glass when in solution form, is a compound containing sodium oxide (Na₂O) and silica (SiO₂). It can be produced in various forms including powders, solutions, and solid blocks. The composition ratio between Na₂O and SiO₂ can vary, leading to different properties and applications. Sodium silicate powder is obtained by drying the aqueous solution of sodium silicate.

Features of Sodium Silicate Powder

Versatility: One of the most notable features of sodium silicate powder is its versatility. It finds use in a wide range of industries including construction, detergents, drilling fluids, and fireproofing materials due to its unique chemical properties.

Adhesive Properties: Sodium silicate powder has strong adhesive properties when mixed with water, making it an excellent binder for foundry work, abrasive wheels, and other applications requiring strong bonding agents.

Heat Resistance: It exhibits good heat resistance, which makes it useful in high-temperature applications such as in the manufacturing of cement and refractory materials.

Chemical Stability: Sodium silicate is chemically stable and resistant to many chemicals, which adds to its utility in various industrial processes.

Environmental Friendliness: In some applications, sodium silicate powder serves as an environmentally friendly alternative to other more harmful chemicals, particularly in detergent formulations where it acts as a builder without contributing to environmental pollution.

Water Solubility: Though available in powder form, sodium silicate dissolves easily in water, which facilitates its application in products that require mixing or dilution before use.

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Water Glass Production Line Water Glass Sodium Silicate Manufacturing Plant

Specifications of Water Glass Production Line Water Glass Sodium Silicate Manufacturing Plant

Water Glass Assembly Line– Trick Specs

Manufacturing Capacity

Our water glass assembly line uses flexible output options. It can produce between 5 and 100 lots of salt silicate daily. The system supports both batch and constant operation settings to match your plant’s needs.

Main Elements

The line consists of a resources application system, a blend heater, a liquifying container, and a purification device. All parts are developed from high-grade stainless-steel or heat-resistant alloys. This ensures long service life and resistance to rust from alkaline materials.

Raw Products

You will certainly need silica sand and soda ash as main inputs. Both must meet commercial purity standards. The system automatically gauges and mixes these materials in precise proportions before feeding them into the heating system.

Operating Conditions

The blend heating system goes for temperatures between 1,300 ° C and 1,450 ° C. Power sources include natural gas, gas oil, or power– depending on local schedule and price. The liquifying phase operates at 90– 100 ° C under controlled stress.

Control System

A PLC-based control board manages the whole procedure. Operators can keep track of temperature level, circulation prices, blending ratios, and system condition in real time. Alarm systems and safety and security interlocks protect against overheating or overpressure events.

Result High quality

The final product satisfies typical business qualities of salt silicate. Regular modulus (SiO ₂/ Na two O proportion) ranges from 2.0 to 3.4. Concentration is flexible in between 30% and 50% solids by weight.

Setup & Assistance

We provide complete design illustrations, equipment installation support, and operator training. Extra parts and technical assistance are offered worldwide. The plant design abides by global safety and ecological laws.

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Water Glass Production Line Water Glass Sodium Silicate Manufacturing Plant

Applications of Water Glass Production Line Water Glass Sodium Silicate Manufacturing Plant

Applications of Water Glass Production Line

Industrial Adhesives and Binders

Water glass is widely made use of as a binder in many markets. Factories blend it with sand to create solid molds for steel spreading. It holds the sand grains with each other and withstands high temperatures throughout putting. In construction, water glass binds products like cement, bricks, and fireproof boards. Its quick-setting nature makes it optimal for quick setting up and repair work.

Detergents and Cleansing Products

Suppliers include salt silicate to washing cleaning agents and industrial cleansers. It softens hard water, increases cleaning power, and shields washing equipment parts from deterioration. The alkaline home of water glass aids damage down grease and dust easily. This makes it a trusted active ingredient in both household and commercial cleaning solutions.

Water Treatment and Filtering

Water glass plays an essential role in purifying drinking water and dealing with wastewater. It acts as a coagulant aid, assisting strong particles glob with each other so they can be removed. Local treatment plants use it to get rid of contaminations and control pipeline corrosion. Its reduced poisoning and effectiveness make it a risk-free option for large water supply.

Fireproofing and Protective Coatings

Because it develops a heat-resistant layer when dried, water glass is put on timber, textiles, and various other combustible materials. This finishing reduces fire spread and raises fire safety and security. It’s likewise used in intumescent paints that swell under warmth to shield structural steel in structures.

Other Key Makes use of

Beyond these locations, salt silicate serves in egg preservation, cardboard manufacturing, catalyst supports, and soil stabilization. Each application depends on its distinct mix of bond, alkalinity, and thermal security. A contemporary water glass production line guarantees constant top quality and result to fulfill varied market demands.

Company Introduction

Welcome to Iberocruceros, a leading supplier in the international market for high-quality potassium silicate, sodium silicate, and lithium silicate.

Our products are meticulously crafted to meet the diverse needs of various industries, including construction, agriculture, and manufacturing. With state-of-the-art production facilities and a commitment to excellence, we ensure superior product quality and customer satisfaction.

We pride ourselves on our innovative solutions, competitive pricing, and reliable delivery services. Partner with us for your silicate needs and experience the difference that expertise and dedication can make. Let’s build a sustainable future together.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

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Water Glass Production Line Water Glass Sodium Silicate Manufacturing Plant

5 FAQs of Water Glass Production Line Water Glass Sodium Silicate Manufacturing Plant

Frequently Asked Questions About Water Glass Production Lines

What is water glass?

Water glass is another name for sodium silicate. It is a chemical compound made from silica sand and soda ash. People use it in detergents, cement, adhesives, and many industrial processes.

How does a water glass production line work?

The production line heats silica sand and soda ash together in a furnace. This creates molten sodium silicate. The melt is then cooled and dissolved in water under pressure to form liquid water glass. Some plants also dry the solution to make solid forms.

What raw materials are needed?

You need high-quality silica sand and soda ash (sodium carbonate). The purity of these materials affects the final product quality. Impurities can cause problems during production or reduce performance in end uses.

Is the production process safe?

Yes, when proper safety measures are followed. The process involves high temperatures and caustic materials. Operators must wear protective gear. Plants should have good ventilation, emergency systems, and trained staff to handle chemicals safely.

Can the plant be customized?

Yes. Plants can be built to match your output needs. You can choose between batch or continuous systems. Equipment like reactors, dissolvers, and storage tanks can be sized for small or large-scale operations. Automation levels can also be adjusted based on your budget and workforce.

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