Overview of Sodium Silicate Liquid

Sodium silicate liquid, also known as water glass, is a versatile inorganic compound comprising sodium oxide (Na₂O) and silica (SiO₂) in aqueous solution. It is widely used across industries such as construction, detergent manufacturing, foundry, and drilling fluids due to its unique properties including adhesive strength, heat resistance, and chemical stability.

Features of Sodium Silicate Liquid

Adhesive Strength: Provides excellent bonding capabilities, making it ideal for foundry work and abrasive wheels.

Heat Resistance: Effective in high-temperature applications like refractory materials and cement production.

Chemical Stability: Resistant to many chemicals, ensuring durability in harsh environments.

Versatility: Used in detergents, fireproofing, and as a sealant in various industrial processes.

Water Solubility: Easily mixes with water, facilitating its use in multiple applications.

Specifications of liquid sodium silicate production line liquid sodium silicate plant

Specs of Fluid Salt Silicate Assembly Line

Core Elements and Design

The liquid sodium silicate production line consists of a batching system, a fusion heating system, a dissolving storage tank, a filtration device, and an automatic control system. Raw materials– soft drink ash and quartz sand– are specifically weighed and blended before entering the combination heater. The furnace runs at high temperatures to thaw the mix into solid salt silicate.

Production Capacity

This plant supports multiple outcome degrees, ranging from 5 to 50 lots daily. The precise capacity depends on the design and customer requirements. Each system is constructed to run continuously with marginal downtime.

Trick Technical Features

Blend Heating System: Made from top-quality refractory products, it makes sure secure operation and lengthy service life. It makes use of electrical or gas heating based on regional energy conditions.
Liquifying System: Solid salt silicate is dissolved in warm water under controlled temperature level and stress. This action produces an uniform fluid remedy.
Purification Device: Removes pollutants to meet commercial pureness criteria. The system makes use of pressure filters or plate-and-frame filters for reliable performance.
Control System: Geared Up with PLC and HMI interfaces for real-time surveillance and modification. Operators can take care of the whole procedure from a central panel.

Item High quality

The final fluid sodium silicate meets typical specs for modulus (SiO ₂/ Na ₂ O ratio) in between 2.0 and 3.4 and concentration (as Na Two O + SiO ₂) from 30% to 50%. Regular quality is maintained through strict procedure control and routine calibration.

Installment and Assistance

The plant arrives pre-assembled where possible to speed up setup. On-site technical support is available for setup, commissioning, and operator training. All devices complies with international safety and environmental policies.

Applications of liquid sodium silicate production line liquid sodium silicate plant

Applications of Fluid Sodium Silicate Production Line

Core Makes Use Of Across Industries

Liquid sodium silicate is a crucial product in many industrial processes. Factories use it to make cleaning agents, concrete, and adhesives. It additionally plays a big role in water treatment plants. There, it aids remove contaminations and stabilize pH levels.

Construction and Structure Materials

In building and construction, fluid sodium silicate serves as a binder. It enhances concrete and improves its resilience. Builders blend it into cements and sealants to quit leakages and secure surfaces from wetness. It additionally works well in fireproofing materials due to the fact that it withstands high heat.

Detergent and Cleaning Products

Many washing and dishwashing cleaning agents consist of fluid sodium silicate. It maintains the cleaning up agents secure and quits steel parts in equipments from wearing away. This makes home appliances last much longer and clean far better.

Factory and Steel Casting

Factories depend on liquid sodium silicate to bind sand molds. These molds hold their form during steel putting. The silicate sets swiftly when treated with carbon monoxide TWO, which quickens manufacturing and cuts prices. It also leaves fewer residues, so cast components need less cleaning.

Water and Wastewater Treatment

Municipal and commercial water supply make use of liquid sodium silicate to regulate rust in pipes. It forms a protective layer inside metal surface areas. This decreases leakages and expands the life of facilities. It likewise helps coagulate bits in wastewater, making purification less complicated.

Paper and Textile Production

Paper mills include fluid salt silicate to improve illumination and minimize pitch deposits. In fabric processing, it stabilizes bleaching agents and aids take care of dyes equally on fabrics.

A modern-day liquid salt silicate plant ensures constant quality, precise concentration control, and secure handling. With automated application and real-time surveillance, these assembly line meet stringent industry requirements while sustaining a wide variety of necessary applications.

Company Introduction

Welcome to Iberocruceros, a leading supplier in the international market for high-quality potassium silicate, sodium silicate, and lithium silicate.

Our products are meticulously crafted to meet the diverse needs of various industries, including construction, agriculture, and manufacturing. With state-of-the-art production facilities and a commitment to excellence, we ensure superior product quality and customer satisfaction.

We pride ourselves on our innovative solutions, competitive pricing, and reliable delivery services. Partner with us for your silicate needs and experience the difference that expertise and dedication can make. Let’s build a sustainable future together.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of liquid sodium silicate production line liquid sodium silicate plant

Frequently Asked Questions About Liquid Sodium Silicate Production

What is liquid sodium silicate used for?

Liquid sodium silicate is used in many industries. It works as a binder in foundry molds, a sealant in concrete, and a component in detergents. It also helps in water treatment and fireproofing materials. Its versatility makes it valuable across different applications.

How is liquid sodium silicate made?

The production starts by mixing sand (silica) and soda ash (sodium carbonate). This mixture is heated in a furnace until it melts. The molten material is then dissolved in water under pressure to create a liquid solution. The final product is filtered and stored for use or packaging.

What equipment is needed for a production line?

A complete plant includes a batching system, a melting furnace, a dissolving tank, pumps, filters, and storage tanks. Control systems monitor temperature, pressure, and flow rates. All equipment must handle high temperatures and corrosive materials safely.

Is the production process safe?

Safety is critical. The process uses high heat and caustic chemicals. Operators must wear protective gear. Equipment should meet safety standards. Proper ventilation and emergency protocols help reduce risks. Regular maintenance keeps the system running safely.

Can the plant adjust to different product grades?

Yes. By changing the ratio of silica to sodium oxide, the plant can produce different grades. Adjusting temperature and concentration during dissolution also affects the final product. Modern control systems allow quick and accurate changes to meet customer needs.