Overview of Sodium Silicate Powder

Sodium silicate powder, commonly known as water glass or liquid glass when in solution form, is a compound containing sodium oxide (Na₂O) and silica (SiO₂). It can be produced in various forms including powders, solutions, and solid blocks. The composition ratio between Na₂O and SiO₂ can vary, leading to different properties and applications. Sodium silicate powder is obtained by drying the aqueous solution of sodium silicate.

Features of Sodium Silicate Powder

Versatility: One of the most notable features of sodium silicate powder is its versatility. It finds use in a wide range of industries including construction, detergents, drilling fluids, and fireproofing materials due to its unique chemical properties.

Adhesive Properties: Sodium silicate powder has strong adhesive properties when mixed with water, making it an excellent binder for foundry work, abrasive wheels, and other applications requiring strong bonding agents.

Heat Resistance: It exhibits good heat resistance, which makes it useful in high-temperature applications such as in the manufacturing of cement and refractory materials.

Chemical Stability: Sodium silicate is chemically stable and resistant to many chemicals, which adds to its utility in various industrial processes.

Environmental Friendliness: In some applications, sodium silicate powder serves as an environmentally friendly alternative to other more harmful chemicals, particularly in detergent formulations where it acts as a builder without contributing to environmental pollution.

Water Solubility: Though available in powder form, sodium silicate dissolves easily in water, which facilitates its application in products that require mixing or dilution before use.

Specifications of Factory Sodium Silicate Plant Water Glass Production Line

Factory Salt Silicate Plant– Water Glass Assembly Line Specs

Production Ability

The conventional assembly line handles 1 to 50 metric heaps each day . Custom configurations can go beyond this array based on client requirements. Result stays steady under typical operating conditions.

Raw Materials

Main inputs include quartz sand and soft drink ash (sodium carbonate). Both must satisfy commercial purity standards. Impurities in basic materials straight influence final product top quality.

Secret Equipment

Core components are the fusion heater , dissolving container , filtration unit , and storage system . The fusion heating system runs at heats, typically 1,300– 1,400 ° C , to thaw basic materials into strong silicate lumps. These swellings move to the liquifying storage tank, where they combine with water under controlled heat and pressure to create liquid sodium silicate– additionally called water glass.

Item Forms

The line produces fluid salt silicate in numerous SiO TWO: Na ₂ O proportions, typically 2.0:1 to 3.4:1 . Density arrays from 1.3 to 1.6 g/cm TWO , flexible per client demand. Solid kinds (beads or powder) are additionally feasible with added drying out tools.

Control System

Workflow make use of a PLC-based automation system for temperature, stress, circulation price, and blending time. This makes certain consistent result and reduces hands-on mistakes. Operators display and adjust setups with a main interface.

Utility Requirements

The plant requires electrical power , industrial water , and pressed air . Power demand depends upon heater dimension and day-to-day outcome. Cooling water is crucial for the dissolving and filtration phases.

Safety & Compliance

All devices adhere to ISO and neighborhood security criteria . Heat-resistant products, stress relief valves, and emergency situation shutdown features are developed into the style. Staff needs to wear safety equipment during procedure and upkeep.

Installation & Support

We offer complete on-site installment , operator training, and after-sales solution. Spare components are readily available worldwide. Downtime is kept to a minimum via durable design and modular design.

Applications of Factory Sodium Silicate Plant Water Glass Production Line

Applications of Factory Sodium Silicate Plant Water Glass Production Line

Core Industrial Makes Use Of

Sodium silicate, also known as water glass, plays a key duty in lots of sectors. Manufacturing facilities use it to make detergents, concrete, and refractory products. It functions as a binder in shop mold and mildews and assists form metal components throughout casting. In building and construction, it reinforces concrete and seals surfaces against water.

Water Therapy and Environmental Duties

Water treatment plants rely on sodium silicate to eliminate hefty steels from wastewater. It binds with impurities and makes them easier to filter out. This keeps rivers and lakes cleaner. Some centers additionally use it to manage deterioration in pipelines and containers, which expands devices life and reduces maintenance expenses.

Paper and Textile Production

In paper mills, sodium silicate improves ink adhesion and supports whitening representatives. It assists create brighter, smoother paper. Fabric manufacturing facilities utilize it as a color fixative. This ensures colors remain solid after washing and sunshine exposure.

Specialty Applications

Automotive and aerospace fields apply salt silicate in high-temperature coverings and fireproofing materials. Egg preservation is another traditional usage– farmers coat eggs with a thin layer to obstruct air and expand service life. Laboratories use it to develop silica gels for drying and purification jobs.

Why Production Line High Quality Matters

A properly designed salt silicate production line guarantees constant item high quality. It controls temperature level, stress, and mixing ratios exactly. This results in secure viscosity and purity– critical for fulfilling market standards. Reputable result indicates less batch denials and lower operating expense for end users.

Company Introduction

Welcome to Iberocruceros, a leading supplier in the international market for high-quality potassium silicate, sodium silicate, and lithium silicate.

Our products are meticulously crafted to meet the diverse needs of various industries, including construction, agriculture, and manufacturing. With state-of-the-art production facilities and a commitment to excellence, we ensure superior product quality and customer satisfaction.

We pride ourselves on our innovative solutions, competitive pricing, and reliable delivery services. Partner with us for your silicate needs and experience the difference that expertise and dedication can make. Let’s build a sustainable future together.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Factory Sodium Silicate Plant Water Glass Production Line

Frequently Asked Questions About Our Sodium Silicate (Water Glass) Production Line

What raw materials are needed for the production line?

The main raw materials are quartz sand and soda ash. Both must meet specific purity standards. Clean, dry storage is important to avoid contamination before use.

How much space does the full production line require?

A standard production line needs about 1,500 to 2,000 square meters. This includes room for raw material handling, the melting furnace, cooling systems, storage tanks, and packaging areas. Exact space depends on your output target.

Is the production process energy-intensive?

Yes. The melting step uses high temperatures, usually between 1,300°C and 1,400°C. We design our furnaces for better heat efficiency. This helps lower fuel or electricity use while keeping output stable.

Can the line produce different grades of sodium silicate?

Yes. By adjusting the ratio of silica to soda and controlling reaction conditions, you can make various modulus grades. Our control system allows quick changes between product types without long downtime.

What kind of maintenance does the equipment need?

Regular checks are key. Inspect the furnace lining, pumps, and pipelines weekly. Clean filters and sensors often. Replace wear parts like seals or nozzles as needed. Good maintenance prevents big breakdowns and keeps quality steady.