Overview of Sodium Silicate Liquid

Sodium silicate liquid, also known as water glass, is a versatile inorganic compound comprising sodium oxide (Na₂O) and silica (SiO₂) in aqueous solution. It is widely used across industries such as construction, detergent manufacturing, foundry, and drilling fluids due to its unique properties including adhesive strength, heat resistance, and chemical stability.

Features of Sodium Silicate Liquid

Adhesive Strength: Provides excellent bonding capabilities, making it ideal for foundry work and abrasive wheels.

Heat Resistance: Effective in high-temperature applications like refractory materials and cement production.

Chemical Stability: Resistant to many chemicals, ensuring durability in harsh environments.

Versatility: Used in detergents, fireproofing, and as a sealant in various industrial processes.

Water Solubility: Easily mixes with water, facilitating its use in multiple applications.

Specifications of Sodium Silicate Production Technology Liquid Silicate Plant Equipment

Specifications of Salt Silicate Production Innovation– Liquid Silicate Plant Equipment

Core Refine Design

The plant makes use of a stress dissolution technique to produce fluid salt silicate. Raw materials– soda ash and silica sand– are blended in exact ratios and fed into an autoclave activator. High temperature and stress liquify the mixture right into a clear, thick fluid. This technique makes certain constant high quality and high response performance.

Activator System
The main activator is constructed from high-grade stainless steel. It deals with running stress up to 10 bar and temperature levels up to 200 ° C. A durable agitator system keeps solids put on hold throughout reaction. Safety and security valves and stress sensing units are set up for trusted procedure.

Downstream Handling Devices

After reaction, the warm silicate solution transfers to a flash cooler. Right here, excess steam is gotten rid of, and the liquid is cooled swiftly to stop gelation. The cooled down item then goes through a purification device to eliminate any kind of undissolved fragments. End product quality satisfies industrial criteria.

Control and Automation
A PLC-based control panel manages all key parameters– temperature, stress, feed price, and blending speed. Operators can keep track of and adjust setups in actual time using a touchscreen interface. Alarms set off automatically if values go outdoors safe limitations.

Energy Needs

The plant needs steam (at 12– 15 bar), cooling water, and three-phase electric power. Pressed air is made use of for valve actuation and instrument control. All energy links comply with typical industrial fittings for simple assimilation.

Capability and Result
Criterion versions vary from 1 to 10 metric heaps per day of completed liquid silicate. The SiO ₂: Na two O molar ratio can be changed between 2.0 and 3.5 based upon client demands. Item concentration usually drops in between 38% and 42% solids by weight.

All devices surfaces in contact with the silicate solution are passivated to stand up to rust and scaling. Upkeep gain access to points are consisted of for routine cleaning and inspection.

Applications of Sodium Silicate Production Technology Liquid Silicate Plant Equipment

Applications of Sodium Silicate Production Technology

Trusted Tools for Liquid Silicate Plants

Salt silicate is a crucial product made use of in several sectors. Our fluid silicate plant devices supports efficient, regular manufacturing of top quality salt silicate options. The system is built for toughness and ease of procedure.

Water glass manufacturing is one major usage. Manufacturing facilities rely upon our modern technology to generate water glass for cleaning agents, adhesives, and cement additives. The procedure runs efficiently with precise temperature level and stress control. This makes sure stable output and minimal waste.

In the detergent industry, sodium silicate functions as a contractor and rust prevention. Our devices assists suppliers fulfill stringent quality criteria while reducing energy use. Operators locate the controls intuitive, which reduces training time and errors.

Shop operations additionally depend upon sodium silicate. It binds sand mold and mildews utilized in metal spreading. Our production systems provide the specific silicate ratios needed for solid, tidy mold and mildews. This improves spreading precision and surface area finish.

The building sector usages fluid silicate for concrete securing and soil stabilization. Our systems permit quick adjustments to satisfy various task specs. Set consistency remains high, also throughout long runs.

All parts are made from corrosion-resistant products. Pumps, activators, and tank interact without leakages or downtime. Maintenance is basic, and spare components are easy to replace.

We create every system with safety in mind. Alarms, emergency quits, and automatic shut-offs secure employees and tools. The design matches existing plants without major modifications.

Our modern technology matches both small workshops and huge manufacturing facilities. Output scales up or down based on demand. Energy recovery includes lower operating expense with time.

Customers get full support– from setup to daily troubleshooting. Guidebooks are clear, and remote assistance is constantly offered. Training sessions ensure your team runs the system with self-confidence.

Company Introduction

Welcome to Iberocruceros, a leading supplier in the international market for high-quality potassium silicate, sodium silicate, and lithium silicate.

Our products are meticulously crafted to meet the diverse needs of various industries, including construction, agriculture, and manufacturing. With state-of-the-art production facilities and a commitment to excellence, we ensure superior product quality and customer satisfaction.

We pride ourselves on our innovative solutions, competitive pricing, and reliable delivery services. Partner with us for your silicate needs and experience the difference that expertise and dedication can make. Let’s build a sustainable future together.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Sodium Silicate Production Technology Liquid Silicate Plant Equipment

Frequently Asked Questions About Sodium Silicate Production Technology

What is sodium silicate used for?

Sodium silicate is used in many industries. It works as a binder in cement and concrete. It helps make detergents, adhesives, and fireproofing materials. Foundries also use it to hold sand molds together.

How is liquid sodium silicate made?

The process starts by mixing sand and soda ash. This mix goes into a high-temperature furnace. Heat melts the materials into a glass-like substance called metasilicate. The melt is then dissolved in water under pressure. This creates liquid sodium silicate with the right concentration and ratio.

What equipment is needed for a liquid silicate plant?

A complete plant includes a batching system, a fusion furnace, a dissolving unit, storage tanks, and pumps. You also need control systems to manage temperature, pressure, and flow. All parts must handle high heat and corrosive materials safely.

Can the silicate ratio be adjusted during production?

Yes. The ratio of silica to soda (SiO₂:Na₂O) can be changed. You do this by adjusting the raw material mix before melting. Some plants also fine-tune the ratio during the dissolving stage. This gives flexibility to meet different customer needs.

Is the production process safe and environmentally friendly?

Modern plants follow strict safety rules. They use closed systems to limit dust and fumes. Waste heat is often recovered to save energy. Water used in dissolving is recycled when possible. These steps reduce environmental impact and keep workers safe.