Overview of Sodium Silicate Liquid

Sodium silicate liquid, also known as water glass, is a versatile inorganic compound comprising sodium oxide (Na₂O) and silica (SiO₂) in aqueous solution. It is widely used across industries such as construction, detergent manufacturing, foundry, and drilling fluids due to its unique properties including adhesive strength, heat resistance, and chemical stability.

Features of Sodium Silicate Liquid

Adhesive Strength: Provides excellent bonding capabilities, making it ideal for foundry work and abrasive wheels.

Heat Resistance: Effective in high-temperature applications like refractory materials and cement production.

Chemical Stability: Resistant to many chemicals, ensuring durability in harsh environments.

Versatility: Used in detergents, fireproofing, and as a sealant in various industrial processes.

Water Solubility: Easily mixes with water, facilitating its use in multiple applications.

Specifications of liquid sodium silicate production plant

Requirements of Liquid Salt Silicate Production Plant

Production Capability

The plant can create between 5,000 and 50,000 metric heaps of fluid salt silicate every year. Result levels are flexible to meet different market requirements.

Raw Products

Key inputs consist of soft drink ash (sodium carbonate) and silica sand (quartz). Both need to meet industry purity requirements. Water made use of while doing so is dealt with to get rid of pollutants that could affect product top quality.

Process Summary

Manufacturing begins with blending raw materials in specific ratios. The blend goes into a high-temperature furnace, where it melts at around 1,300– 1,400 ° C . The molten mass is after that dissolved in water under controlled stress and temperature. This creates the last fluid salt silicate service.

Item Quality

The end product meets conventional grades such as Na ₂ O: SiO ₂ proportions of 1:2, 1:3.22, or 1:3.3 . Focus varieties from 38% to 50% solids by weight . All sets undergo laboratory testing for viscosity, thickness, and pH to guarantee uniformity.

Equipment and Solutions

Secret parts include a set or continual fusion heater , dissolution storage tanks, filtering devices, and storage silos. The system uses automated controls for temperature, flow rate, and blending. Safety and security attributes like stress safety valve and emergency closures are built in.

Energies and Framework

The plant requires steam, electricity, and cooling water . Power demand depends upon capacity but typically falls between 500 kW and 2 MW . A reputable supply of water and correct drainage are important for risk-free procedure.

Environmental and Security Conformity

Exhausts are kept within regional air high quality limits utilizing scrubbers and filters. Wastewater is dealt with prior to discharge. Operators wear protective equipment because of the alkaline nature of the item. The design complies with conventional commercial safety and security codes to lower threats.

Applications of liquid sodium silicate production plant

Applications of Fluid Sodium Silicate Manufacturing Plant

Building and Cement Sector

Liquid salt silicate plays an essential duty in building and construction. It works as a binder in cement and concrete blends. Builders use it to accelerate setting time and increase early toughness. It likewise helps seal surfaces, making them extra resistant to water and weather condition damage.

Detergents and Cleansing Products

Lots of household and commercial cleansers contain liquid sodium silicate. It softens difficult water and stops corrosion inside washing makers. In powdered cleaning agents, it maintains various other active ingredients stable and improves cleansing power.

Factory and Steel Spreading

Foundries rely on liquid salt silicate as a binder for sand mold and mildews. When combined with sand, it creates solid, heat-resistant forms for metal casting. The process is quick, cost-effective, and generates tidy castings with smooth surfaces.

Water Therapy

Water therapy plants make use of fluid salt silicate to control corrosion in pipelines. It creates a protective layer inside metal pipes, which decreases lead and copper leaching. It also assists eliminate pollutants by assisting coagulation and sedimentation.

Paper and Product packaging

In paper manufacturing, fluid salt silicate boosts ink attachment and surface area top quality. It works as a fire retardant in cardboard and packaging products. This makes items more secure during transportation and storage.

Adhesives and Refractories

The compound acts as a base for specialty adhesives that bond glass, porcelains, and metals. In refractory applications, it binds heat-resistant bricks and linings used in heating systems and kilns. These materials should withstand extreme temperatures without breaking down.

Farming and Dirt Stablizing

Farmers apply diluted sodium silicate to dirt to reinforce plant cell walls and improve resistance to insects. It is also made use of to maintain sandy or loosened soils in road construction and landscape design tasks, minimizing erosion and dirt.

Company Introduction

Welcome to Iberocruceros, a leading supplier in the international market for high-quality potassium silicate, sodium silicate, and lithium silicate.

Our products are meticulously crafted to meet the diverse needs of various industries, including construction, agriculture, and manufacturing. With state-of-the-art production facilities and a commitment to excellence, we ensure superior product quality and customer satisfaction.

We pride ourselves on our innovative solutions, competitive pricing, and reliable delivery services. Partner with us for your silicate needs and experience the difference that expertise and dedication can make. Let’s build a sustainable future together.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of liquid sodium silicate production plant

Frequently Asked Questions About Liquid Sodium Silicate Production

What is liquid sodium silicate used for?

Liquid sodium silicate has many uses. It works as a binder in cement and concrete. Factories use it to make detergents, adhesives, and refractory materials. It also helps seal leaks in radiators and treat water in industrial systems.

How is liquid sodium silicate made?

We make liquid sodium silicate by mixing sand (silica) with soda ash (sodium carbonate). This mix gets heated in a furnace until it melts. The melted material then goes into water under pressure. This step dissolves the solid into a clear, syrup-like liquid.

What quality controls are in place during production?

We check raw materials before they enter the plant. During production, we test temperature, pressure, and mixing time. After making the liquid, we measure its density, pH, and silica-to-soda ratio. Every batch must meet strict standards before it leaves the facility.

Is liquid sodium silicate safe to handle?

The product is alkaline and can irritate skin or eyes. Workers wear gloves, goggles, and protective clothing. Storage tanks and pipes are labeled clearly. We follow all local safety rules and provide training to staff. Spills are cleaned up right away using proper methods.

Can the product be customized for different needs?

Yes. We adjust the ratio of silica to sodium oxide based on what the customer needs. Some applications need a thicker liquid; others need a more diluted form. We also offer different packaging sizes—from drums to bulk tankers—so clients get exactly what fits their process.