Overview of Sodium Silicate Liquid

Sodium silicate liquid, also known as water glass, is a versatile inorganic compound comprising sodium oxide (Na₂O) and silica (SiO₂) in aqueous solution. It is widely used across industries such as construction, detergent manufacturing, foundry, and drilling fluids due to its unique properties including adhesive strength, heat resistance, and chemical stability.

Features of Sodium Silicate Liquid

Adhesive Strength: Provides excellent bonding capabilities, making it ideal for foundry work and abrasive wheels.

Heat Resistance: Effective in high-temperature applications like refractory materials and cement production.

Chemical Stability: Resistant to many chemicals, ensuring durability in harsh environments.

Versatility: Used in detergents, fireproofing, and as a sealant in various industrial processes.

Water Solubility: Easily mixes with water, facilitating its use in multiple applications.

Specifications of Sodium Silicate Equipment Liquid Sodium Silicate Manufacturing Process

Specs of Salt Silicate Devices

Core Elements and Design

The sodium silicate production system includes a reactor, dissolver, filtering unit, storage tanks, and control systems. The reactor is developed from state-of-the-art stainless-steel to handle heats and harsh materials. It features a jacketed design for specific temperature control throughout the response in between sand and caustic soft drink.

Refine Flow Summary

Basic material— silica sand and salt hydroxide– are fed into the reactor in specific ratios. Vapor heats the combination to 120– 150 ° C under pressure. This creates a liquified mass that streams into the dissolver. Right here, water is included in dissolve the melt into liquid salt silicate. The option then goes through a filter to remove contaminations like undissolved sand or steel bits.

Key Technical Parameters

– Operating pressure: 0.3– 0.6 MPa
– Reaction temperature: 120– 150 ° C.
– SiO TWO/ Na two O molar proportion: adjustable from 2.0 to 3.4.
– Production capability: 1 to 20 tons per hour (personalized).
– Power supply: 380V, 50Hz (standard; various other voltages readily available on demand).

Control and Safety Features

The system utilizes a PLC-based control board for automated operation. Operators can keep track of temperature, stress, flow rate, and mixing rate in genuine time. Emergency closure shutoffs and pressure relief tools are installed for security. All piping and shutoffs are made of corrosion-resistant products to guarantee long life span and product purity.

Setup and Maintenance

Tools arrives pre-assembled in modular areas for very easy on-site setup. Routine maintenance consists of inspecting seals, cleaning up filters, and checking heating elements. Lubrication factors are plainly marked, and spare components are readily available. The design allows quick accessibility to critical parts without complete system disassembly.

Applications of Sodium Silicate Equipment Liquid Sodium Silicate Manufacturing Process

Applications of Salt Silicate Tools

Salt silicate equipment plays a vital duty in many sectors. It is used to make fluid sodium silicate, a functional chemical substance. This compound finds use in detergents, cement, adhesives, and water therapy systems. Foundries also depend on it for making molds and cores. The equipment makes sure constant top quality and effective production.

Exactly How Fluid Sodium Silicate Is Made

The manufacturing procedure begins with raw materials like sand and soft drink ash. These are blended in exact proportions. After that, they enter into a high-temperature heating system. Heat melts the mixture and types strong salt silicate. After cooling, this solid is dissolved in water under regulated conditions. Solid anxiety and exact temperature control help create a stable liquid service.

Specialized reactors manage the dissolution action. They are developed to stand up to corrosion and handle stress securely. Operators screen pH levels and focus carefully. This maintains the end product within called for requirements. Filtration may follow to remove any type of undissolved bits. The outcome is a clear, uniform liquid ready for product packaging or straight usage.

Modern sodium silicate tools uses automation for far better precision. Yet, human oversight remains essential. Personnel examine each phase to prevent errors. Normal upkeep maintains machines running efficiently. This decreases downtime and waste.

Industries select this devices since it delivers dependability. It supports large outcome without giving up quality. Whether for building, cleansing items, or metal spreading, the system adjusts to various requirements. Solid performance and toughness make it a smart investment for producers.

Company Introduction

Welcome to Iberocruceros, a leading supplier in the international market for high-quality potassium silicate, sodium silicate, and lithium silicate.

Our products are meticulously crafted to meet the diverse needs of various industries, including construction, agriculture, and manufacturing. With state-of-the-art production facilities and a commitment to excellence, we ensure superior product quality and customer satisfaction.

We pride ourselves on our innovative solutions, competitive pricing, and reliable delivery services. Partner with us for your silicate needs and experience the difference that expertise and dedication can make. Let’s build a sustainable future together.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Sodium Silicate Equipment Liquid Sodium Silicate Manufacturing Process

Frequently Asked Questions About Sodium Silicate Equipment and Manufacturing

What is liquid sodium silicate used for?

Liquid sodium silicate is used in many industries. It works as a binder in foundry molds, a sealant in concrete, and a component in detergents. It also helps in water treatment and paper production.

How is liquid sodium silicate made?

The process starts by mixing sand (silica) and soda ash (sodium carbonate). This mixture is heated in a furnace until it melts. The melted material is then dissolved in water under pressure and heat. The result is a clear, viscous liquid known as sodium silicate solution.

What equipment is needed for production?

Key equipment includes a fusion furnace to melt raw materials, a dissolver tank to mix the melt with water, pumps for moving liquids, and storage tanks. Control systems and safety devices are also essential for smooth and safe operation.

Why does the ratio of silica to soda matter?

The silica-to-soda ratio affects the product’s properties. A higher silica content makes the solution more stable and less alkaline. A lower ratio gives faster setting time but reduces durability. Choosing the right ratio depends on the final use.

How do you ensure product quality?

Quality control starts with using pure raw materials. Operators must monitor temperature, pressure, and mixing time during production. Regular lab tests check viscosity, density, and chemical composition. Consistent testing helps maintain batch-to-batch reliability.