Sodium Silicate Production Technology Liquid Silicate Plant Equipment

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Description

Overview of Sodium Silicate Liquid

Sodium silicate liquid, also known as water glass, is a versatile inorganic compound comprising sodium oxide (Na₂O) and silica (SiO₂) in aqueous solution. It is widely used across industries such as construction, detergent manufacturing, foundry, and drilling fluids due to its unique properties including adhesive strength, heat resistance, and chemical stability.

Features of Sodium Silicate Liquid

Adhesive Strength: Provides excellent bonding capabilities, making it ideal for foundry work and abrasive wheels.

Heat Resistance: Effective in high-temperature applications like refractory materials and cement production.

Chemical Stability: Resistant to many chemicals, ensuring durability in harsh environments.

Versatility: Used in detergents, fireproofing, and as a sealant in various industrial processes.

Water Solubility: Easily mixes with water, facilitating its use in multiple applications.

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Sodium Silicate Production Technology Liquid Silicate Plant Equipment

Specifications of Sodium Silicate Production Technology Liquid Silicate Plant Equipment

Specs of Salt Silicate Production Technology– Fluid Silicate Plant Devices

Core Process Design

The plant uses a continuous-pressure dissolution technique to produce fluid sodium silicate. Raw materials– soda ash and quartz sand– are fed right into a high-pressure activator. Steam heats up the combination to 150– 200 ° C under controlled stress. This procedure ensures full reaction and steady product quality.

Secret Tools Parts
Almost all include a raw material application system, a pressurized dissolver, a flash container, a filtration device, and tank. The application system provides precise ratios of soft drink ash and sand. The dissolver takes care of the core chemical reaction. After response, the slurry transfers to the flash container to launch pressure and awesome rapidly. Filtration eliminates insoluble deposits. End product moves right into tank all set for packaging or transportation.

Technical Parameters

Running stress: 0.6– 1.2 MPa
Response temperature: 150– 200 ° C.
SiO ₂/ Na two O molar ratio: flexible from 2.0 to 3.5.
Production capacity: 5 to 50 statistics bunches each day (customizable).
Power consumption: concerning 80– 120 kWh per ton of item.

Material and Safety And Security Functions
All wetted components utilize stainless steel (SS316 or greater) to withstand corrosion. The system includes automatic stress safety valve, temperature level sensing units, and emergency situation closure controls. Operators can monitor and change settings via a main control board. The layout meets standard industrial security codes.

Installment and Procedure

The devices shows up pre-assembled in skid-mounted components. This minimizes on-site installation time. Standard energies needed are heavy steam, power, and cooling down water. Personnel require minimal training to run daily procedures. Routine upkeep includes inspecting seals, filters, and tool calibration. The system runs continuously with reduced downtime.

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Sodium Silicate Production Technology Liquid Silicate Plant Equipment

Applications of Sodium Silicate Production Technology Liquid Silicate Plant Equipment

Applications of Sodium Silicate Production Modern Technology

Trusted Equipment for Liquid Silicate Production

Salt silicate is a crucial chemical utilized in many sectors. Our fluid silicate plant tools supports effective, large-scale manufacturing of this functional material. The systems are developed for constant result and long-lasting procedure.

Makers make use of sodium silicate in detergents, adhesives, cement, and factory mold and mildews. It also plays a role in water treatment and as a binder in refractory items. To meet these varied demands, our manufacturing technology supplies specific control over the silicate modulus and concentration. This makes certain the final product matches precise industry requirements.

The core of our arrangement includes dissolving activators, evaporators, and filtering systems. Each part is made from corrosion-resistant materials to deal with the alkaline nature of salt silicate remedies. Automated controls aid operators manage temperature level, stress, and feed prices with ease. This decreases human mistake and boosts security.

Our style focuses on power performance. Warm recovery systems reduced gas use. Closed-loop water circuits minimize waste. These attributes lower operating costs while sustaining environmental objectives.

Plants using this devices see faster start-up times and steady efficiency. Upkeep is simple many thanks to modular building and accessible parts. Spare elements are easily available, which keeps downtime low.

Whether you run a little specialized chemical device or a large industrial center, this innovation scales to your needs. It works well with both set and constant production methods. Operators get complete training and technical support during installment and beyond.

Pick tools that supplies pureness, integrity, and worth. Our fluid silicate systems offer you the devices to produce top notch sodium silicate on a daily basis, without compromise.

Company Introduction

Welcome to Iberocruceros, a leading supplier in the international market for high-quality potassium silicate, sodium silicate, and lithium silicate.

Our products are meticulously crafted to meet the diverse needs of various industries, including construction, agriculture, and manufacturing. With state-of-the-art production facilities and a commitment to excellence, we ensure superior product quality and customer satisfaction.

We pride ourselves on our innovative solutions, competitive pricing, and reliable delivery services. Partner with us for your silicate needs and experience the difference that expertise and dedication can make. Let’s build a sustainable future together.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Sodium Silicate Production Technology Liquid Silicate Plant Equipment

Frequently Asked Questions About Sodium Silicate Production Technology

What is sodium silicate used for?

Sodium silicate is used in many industries. It works as a binder in cement and concrete. It helps make detergents, adhesives, and coatings. Foundries use it to hold sand molds together. It also treats water and protects metal from rust.

How is liquid sodium silicate made?

Liquid sodium silicate is made by mixing sand (silica) and soda ash (sodium carbonate). This mix is heated in a furnace until it melts. The melted material is then dissolved in water under pressure. The result is a clear, syrup-like liquid with the right ratio of silica to sodium oxide.

What equipment is needed for a liquid silicate plant?

A basic plant needs a batching system, a melting furnace, a dissolver, storage tanks, and pumps. The furnace must handle high temperatures. The dissolver breaks down the solid silicate into liquid form. All parts must resist corrosion because sodium silicate is alkaline.

Can the production process be adjusted for different grades?

Yes. You can change the ratio of silica to soda ash to get different grades. Higher silica content gives thicker, more stable products. Lower ratios make thinner liquids that dissolve faster. Temperature and pressure during dissolving also affect the final product.

Is the process safe and environmentally friendly?

The process is safe when proper controls are in place. Workers must wear protective gear because the material is caustic. Emissions from the furnace need filtering. Waste heat can be reused to save energy. Most modern plants follow strict environmental rules to limit dust, fumes, and wastewater.

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