Overview of Sodium Silicate Liquid

Sodium silicate liquid, also known as water glass, is a versatile inorganic compound comprising sodium oxide (Na₂O) and silica (SiO₂) in aqueous solution. It is widely used across industries such as construction, detergent manufacturing, foundry, and drilling fluids due to its unique properties including adhesive strength, heat resistance, and chemical stability.

Features of Sodium Silicate Liquid

Adhesive Strength: Provides excellent bonding capabilities, making it ideal for foundry work and abrasive wheels.

Heat Resistance: Effective in high-temperature applications like refractory materials and cement production.

Chemical Stability: Resistant to many chemicals, ensuring durability in harsh environments.

Versatility: Used in detergents, fireproofing, and as a sealant in various industrial processes.

Water Solubility: Easily mixes with water, facilitating its use in multiple applications.

Specifications of Sodium Silicate Equipment Liquid Sodium Silicate Manufacturing Process

Requirements of Salt Silicate Tools

Core Components and Style

The sodium silicate production system consists of an activator, warmth exchanger, storage tanks, pumps, and control devices. The activator is constructed from top-quality stainless-steel to take care of strong alkaline conditions. It functions under regulated stress and temperature. Jacketed layout guarantees also warming during the response between sand and caustic soda.

Refine Circulation Summary

Basic material– quartz sand and fluid sodium hydroxide– are fed right into the activator in specific proportions. The combination heats up to 130– 160 ° C. This creates a chemical reaction that develops liquid salt silicate. Vapor or electric home heating gives the required energy. After response completion, the molten item relocates to a warmth exchanger. Right here, it cools down swiftly to quit further response and maintain the service.

Trick Technical Parameters

Operating pressure: 0.3– 0.8 MPa
Response temperature: 130– 160 ° C.SiO ₂/ Na two O molar ratio: Adjustable from 2.0 to 3.5.
Production capacity: 1 to 20 heaps per batch, depending on version.
Product contact components: SS316L or higher corrosion-resistant alloys.

Control and Safety And Security Features

The system makes use of automated controls for temperature, stress, and feed rates. Alarms turn on if values exceed safe limits. Emergency shutdown stops the process instantly. All electric parts meet IP54 protection standards. Operators can keep track of and adjust setups with an easy to use interface.

Energy Requirements

Power supply: 380V, 50/60Hz.
Steam stress (if made use of): 0.6– 1.0 MPa.
Cooling water: Clean, low-hardness water at 20– 30 ° C.
Compressed air: 0.5– 0.7 MPa for shutoff procedure.

The tools fulfills ISO and CE security requirements. Routine maintenance keeps performance stable and expands life span.

Applications of Sodium Silicate Equipment Liquid Sodium Silicate Manufacturing Process

Applications of Salt Silicate Tools

Salt silicate equipment plays an essential role in numerous industries. It is used to generate liquid salt silicate, a flexible chemical compound. This compound functions as a binder, sticky, and sealer in building and construction products like concrete and concrete. Foundries count on it to bind sand molds for metal casting. In detergents and cleansing products, sodium silicate helps soften water and shield steel components from deterioration. Water therapy plants additionally utilize it to regulate rust in pipelines and to get rid of hefty steels.

Fluid Sodium Silicate Production Process

The manufacturing of liquid sodium silicate begins with basic materials: silica sand and soft drink ash. These are blended in accurate proportions and fed into a high-temperature heating system. The mix melts at around 1,300 ° C, creating a glazed strong called metasilicate. This strong is then dissolved in pressurized vapor or warm water inside a dissolver storage tank. The result is a thick, syrup-like fluid– fluid sodium silicate.

The procedure uses specialized equipment such as combination furnaces, dissolvers, and storage tanks made from corrosion-resistant materials. Temperature level, pressure, and blending rate are thoroughly managed to guarantee constant top quality. Various qualities of salt silicate are made by adjusting the ratio of silica to sodium oxide. This enables producers to meet specific client requirements.

Modern salt silicate systems are designed for efficiency and safety and security. They include automated controls to keep track of reaction problems and minimize human error. Exhausts and waste are reduced via closed-loop systems and warmth recovery devices. Operators get real-time information to keep steady manufacturing and product pureness. With proper upkeep, this equipment supplies trusted efficiency over extended periods.

Company Introduction

Welcome to Iberocruceros, a leading supplier in the international market for high-quality potassium silicate, sodium silicate, and lithium silicate.

Our products are meticulously crafted to meet the diverse needs of various industries, including construction, agriculture, and manufacturing. With state-of-the-art production facilities and a commitment to excellence, we ensure superior product quality and customer satisfaction.

We pride ourselves on our innovative solutions, competitive pricing, and reliable delivery services. Partner with us for your silicate needs and experience the difference that expertise and dedication can make. Let’s build a sustainable future together.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Sodium Silicate Equipment Liquid Sodium Silicate Manufacturing Process

Frequently Asked Questions About Sodium Silicate Equipment and Manufacturing

What is liquid sodium silicate used for?

Liquid sodium silicate is used in many industries. It works as a binder in cement, concrete, and refractory products. It also helps in water treatment, detergents, and as a sealant for eggs or cardboard. Its adhesive and alkaline properties make it useful in foundries and metal casting.

How is liquid sodium silicate made?

The process starts by mixing sand (silica) and soda ash (sodium carbonate). This mix goes into a high-temperature furnace. Heat melts the materials into a glassy solid called metasilicate. That solid is then dissolved in pressurized steam or hot water inside an autoclave. The result is a clear, viscous liquid—liquid sodium silicate.

What equipment is needed for production?

Key equipment includes a fusion furnace to melt raw materials, an autoclave or dissolver to turn the solid into liquid, storage tanks, pumps, and piping systems. Temperature and pressure controls are also essential. All parts must resist high heat and strong alkali to avoid corrosion.

Can the process be adjusted for different grades?

Yes. By changing the ratio of silica to sodium oxide (SiO₂:Na₂O), manufacturers create different grades. A higher silica ratio gives thicker, more stable liquid. A lower ratio makes a more alkaline, reactive product. Operators control this during the mixing and dissolving stages.

Is the manufacturing process safe?

Safety is critical. The process uses high heat and caustic materials. Workers must wear protective gear. Equipment must have proper ventilation, leak detection, and emergency shutdown systems. Regular maintenance prevents leaks or pressure buildup. Following safety standards keeps operations smooth and protects people.