Overview of Sodium Silicate Liquid

Sodium silicate liquid, also known as water glass, is a versatile inorganic compound comprising sodium oxide (Na₂O) and silica (SiO₂) in aqueous solution. It is widely used across industries such as construction, detergent manufacturing, foundry, and drilling fluids due to its unique properties including adhesive strength, heat resistance, and chemical stability.

Features of Sodium Silicate Liquid

Adhesive Strength: Provides excellent bonding capabilities, making it ideal for foundry work and abrasive wheels.

Heat Resistance: Effective in high-temperature applications like refractory materials and cement production.

Chemical Stability: Resistant to many chemicals, ensuring durability in harsh environments.

Versatility: Used in detergents, fireproofing, and as a sealant in various industrial processes.

Water Solubility: Easily mixes with water, facilitating its use in multiple applications.

Specifications of How To Produce Liquid Sodium Silicate Liquid Sodium Silicate Manufacturing Equipment s

How to Create Liquid Sodium Silicate

Liquid salt silicate is made by responding silica sand with salt carbonate or sodium hydroxide at heats. This procedure develops a liquified silicate mass. The mass is after that liquified in water under stress to create a clear, viscous fluid.

Secret Steps in Manufacturing

Raw Material Prep Work: Use high-purity silica sand and either soda ash (sodium carbonate) or caustic soda (salt hydroxide). The materials have to be completely dry and without pollutants.

Fusion Refine: Mix the raw materials in the right ratio. Feed the mixture into a heater warmed to 1,300– 1,400 ° C. The warmth causes a chemical reaction that develops solid sodium silicate.

Dissolving: Break the solid silicate right into tiny pieces. Place them in a dissolver storage tank with hot water. Apply heavy steam stress to accelerate dissolution. Mix continually until a consistent option types.

Filtration and Storage: Pass the fluid through filters to remove undissolved particles. Shop the final product in stainless-steel or lined carbon steel storage tanks to stop contamination.

Essential Manufacturing Devices

Blending System: A completely dry mixer makes certain even mixing of silica sand and sodium compounds prior to melting.

Furnace: A gas-fired or electrical fusion heating system maintains stable high temperatures for complete reaction.

Dissolver Tank: Made from corrosion-resistant material, this pressurized vessel dissolves solid silicate making use of steam and agitation.

Filtration Unit: Plate-and-frame or cartridge filters cleanse the liquid prior to packaging.

Pumps and Piping: Use products like stainless-steel 316 or rubber-lined steel to deal with the alkaline service safely.

All equipment needs to meet security and sturdiness standards. Routine maintenance maintains manufacturing reliable and regular.

Applications of How To Produce Liquid Sodium Silicate Liquid Sodium Silicate Manufacturing Equipment s

Exactly How to Generate Liquid Sodium Silicate

Fluid salt silicate is made by blending silica sand and soda ash. These basic materials enter into a high-temperature heating system. Warm thaws them together. The result is a glazed solid called metasilicate. This strong then liquifies in water under pressure and warm. The end product is a clear, thick liquid– fluid salt silicate.

Secret Actions In Production

Action 1: Raw Material Preparation
Use clean, dry silica sand and pure soda ash. Contaminations affect top quality. Filter and shop materials appropriately prior to use.

Step 2: Blend Process
Feed the mix into a rotary kiln or electric heater. Temperatures reach 1,300– 1,400 ° C. The mix merges an uniform melt. Amazing it gradually to develop lumps or granules.

Action 3: Dissolution
Area the strong silicate right into an autoclave or pressure reactor. Add water. Apply heavy steam at 100– 180 ° C. Stir up until totally dissolved. Control time, temperature level, and pressure to get the ideal thickness and modulus.

Vital Manufacturing Tools

Heater System
Rotary kilns or electric arc heating systems handle the high-heat blend. They must resist rust and thermal shock.

Liquifying Activator
Stainless-steel autoclaves with agitators liquify the strong silicate. They function under controlled pressure and temperature level.

Filtering and Storage Units
After dissolution, remove any kind of undissolved fragments. Store the liquid in containers made from compatible products like layered steel or polyethylene.

Control and Tracking Devices
Usage pH meters, density determines, and temperature sensors. These make certain constant item top quality set after set.

Company Introduction

Welcome to Iberocruceros, a leading supplier in the international market for high-quality potassium silicate, sodium silicate, and lithium silicate.

Our products are meticulously crafted to meet the diverse needs of various industries, including construction, agriculture, and manufacturing. With state-of-the-art production facilities and a commitment to excellence, we ensure superior product quality and customer satisfaction.

We pride ourselves on our innovative solutions, competitive pricing, and reliable delivery services. Partner with us for your silicate needs and experience the difference that expertise and dedication can make. Let’s build a sustainable future together.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of How To Produce Liquid Sodium Silicate Liquid Sodium Silicate Manufacturing Equipment s

Frequently Asked Questions About Liquid Sodium Silicate Production Equipment

What raw materials are needed to make liquid sodium silicate?

You need two main ingredients: silica sand and caustic soda (sodium hydroxide). The sand must be clean and high in silicon dioxide. The caustic soda should be solid flakes or pellets. Both must meet industrial purity standards to ensure a good reaction.

How does the production process work?

The process starts by mixing silica sand and caustic soda in a reactor. Then, you heat the mixture under pressure. This causes a chemical reaction that forms sodium silicate. After the reaction, you add water to dissolve the product into a liquid solution. Finally, you filter it to remove any solids and get a clear liquid.

What kind of equipment is used?

Key machines include a batching system, a high-pressure reactor (also called an autoclave), a dissolving tank, and a filtration unit. You also need pumps, pipes, and control systems to manage temperature, pressure, and flow. All equipment must resist corrosion because sodium silicate is alkaline.

How do I control the quality of the final product?

Quality depends on the right ratio of sand to caustic soda, proper temperature, and enough reaction time. You check the final liquid’s density and modulus (the SiO₂/Na₂O ratio) using lab tests. Adjust your inputs if the results are off. Keep records so each batch stays consistent.

Is the equipment hard to maintain?

Not if you follow a regular maintenance plan. Clean reactors and filters often to prevent buildup. Check seals and valves for leaks. Replace worn parts quickly. Use stainless steel or special linings where possible to fight corrosion. Good upkeep keeps your system running smoothly and safely.