Chemical formula sodium silicate Na4SiO4 plant production equipment for Potassium Sodium Silicate

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Description

Overview of Sodium Silicate Powder

Sodium silicate powder, commonly known as water glass or liquid glass when in solution form, is a compound containing sodium oxide (Na₂O) and silica (SiO₂). It can be produced in various forms including powders, solutions, and solid blocks. The composition ratio between Na₂O and SiO₂ can vary, leading to different properties and applications. Sodium silicate powder is obtained by drying the aqueous solution of sodium silicate.

Features of Sodium Silicate Powder

Versatility: One of the most notable features of sodium silicate powder is its versatility. It finds use in a wide range of industries including construction, detergents, drilling fluids, and fireproofing materials due to its unique chemical properties.

Adhesive Properties: Sodium silicate powder has strong adhesive properties when mixed with water, making it an excellent binder for foundry work, abrasive wheels, and other applications requiring strong bonding agents.

Heat Resistance: It exhibits good heat resistance, which makes it useful in high-temperature applications such as in the manufacturing of cement and refractory materials.

Chemical Stability: Sodium silicate is chemically stable and resistant to many chemicals, which adds to its utility in various industrial processes.

Environmental Friendliness: In some applications, sodium silicate powder serves as an environmentally friendly alternative to other more harmful chemicals, particularly in detergent formulations where it acts as a builder without contributing to environmental pollution.

Water Solubility: Though available in powder form, sodium silicate dissolves easily in water, which facilitates its application in products that require mixing or dilution before use.

Chemical formula sodium silicate Na4SiO4 plant production equipment for Potassium Sodium Silicate

(Chemical formula sodium silicate Na4SiO4 plant production equipment for Potassium Sodium Silicate)

Specifications of Chemical formula sodium silicate Na4SiO4 plant production equipment for Potassium Sodium Silicate

Here’s the product content for salt Silicate Na4SiO4 plant devices:

This devices makes Potassium Sodium Silicate, formula Na4SiO4. It manages the entire manufacturing process dependably. The system uses top quality sand and soda ash or potassium carbonate. These basic materials get kept in silos initially. After that accurate feeders determine them out. The feeders ensure the proper mix ratio every time.

The combined materials enter into a furnace. The heating system melts every little thing together. It gets to very heats. This response creates the silicate thaw. The heating system design is vital. It should handle intense warm for extended periods. Good insulation conserves power. The melt spurts next off.

Hot melt enters a liquifying tank. Water gets added below. This action dissolves the melt. It makes a fluid silicate solution. The storage tank needs strong anxiety. This mixing ensures every little thing liquifies effectively. Temperature control issues throughout liquifying. The service has to cool correctly.

Filtration follows liquifying. The remedy travels through filters. This action gets rid of any kind of solid bits. Clean solution is the objective. Filters need to take care of the solution’s alkalinity. They need to stand up to rust. Routine cleaning keeps them working well.

Often the remedy requires focus. An evaporator manages this step. It steams off extra water. The evaporator raises the silicate focus. It should manage viscous liquids effectively. Heavy steam is generally the home heating resource.

Lastly, the item goes to storage tanks. These tanks hold the completed Potassium Sodium Silicate liquid. Storage tank products have to resist the corrosive liquid. Tracking systems track degrees and temperature. Pumps move the fluid where needed. Control panels manage the whole procedure. Operators enjoy key criteria. Sensors provide real-time data. This configuration keeps production smooth and risk-free. It focuses on consistent item high quality.

Chemical formula sodium silicate Na4SiO4 plant production equipment for Potassium Sodium Silicate

(Chemical formula sodium silicate Na4SiO4 plant production equipment for Potassium Sodium Silicate)

Applications of Chemical formula sodium silicate Na4SiO4 plant production equipment for Potassium Sodium Silicate

Salt silicate production tools takes care of making Na4SiO4. This product is vital for producing potassium salt silicate. Plants require specialized makers. Basic material like silica sand and soda ash show up initially. Storage silos hold these products safely. Accurate feeding systems weigh and mix the raw materials. Accuracy here is crucial for the final product high quality.

The reaction occurs in high-temperature furnaces. These furnaces thaw the sand and soft drink ash blend. The melt reaches really heats. It develops liquified salt silicate. Workers very carefully regulate the heating system temperature level and time. This makes certain a regular response. The molten silicate spurts next off.

Water quenching cools down the molten silicate rapidly. This action makes strong lumps or granules. The solid material enters into liquifying storage tanks. Hot water liquifies the solid silicate. This creates a salt silicate solution. The remedy concentration requires checking. Operators adjust water degrees to get the ideal toughness.

Filtering the service gets rid of any strong contaminations. Clean option moves to storage tanks. These containers hold the Na4SiO4 solution before additional usage. Making potassium silicate needs this salt silicate solution. Plants include potassium substances like potassium hydroxide. Another reactor vessel mixes these together. This reaction generates potassium sodium silicate service.

More handling might occur. Drying devices can transform the remedy into strong powder. Spray dryers are common for this. Quality control labs test samples regularly. They inspect chemical composition and physical homes. Trustworthy equipment makes certain the procedure runs smoothly each day. Excellent devices makes consistent, high-quality potassium salt silicate.

Company Introduction

Welcome to Iberocruceros, a leading supplier in the international market for high-quality potassium silicate, sodium silicate, and lithium silicate.

Our products are meticulously crafted to meet the diverse needs of various industries, including construction, agriculture, and manufacturing. With state-of-the-art production facilities and a commitment to excellence, we ensure superior product quality and customer satisfaction.

We pride ourselves on our innovative solutions, competitive pricing, and reliable delivery services. Partner with us for your silicate needs and experience the difference that expertise and dedication can make. Let’s build a sustainable future together.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Chemical formula sodium silicate Na4SiO4 plant production equipment for Potassium Sodium Silicate

What equipment makes Potassium Sodium Silicate from Na4SiO4?
You need a specialized furnace. This furnace melts the sodium silicate material with potassium compounds. The exact type depends on your factory size and goals. Common choices are rotary furnaces or tank furnaces. These handle the high temperatures needed. The raw materials mix inside the furnace. The heat causes the chemical reaction. The molten silicate forms.

What materials handle the molten product?
The equipment must handle very hot, corrosive liquid. The furnace lining is critical. Refractory bricks line the inside. These bricks resist extreme heat and chemical attack. High-quality alumina or zirconia materials work best. Pipes and tanks moving the molten silicate also need special linings. Steel alone will fail quickly. The linings protect the metal. This prevents leaks and breakdowns.

Can the process be automated?
Yes, automation is common. Modern plants use control systems. These systems manage temperature precisely. Temperature control is vital for consistent product quality. Feed systems add raw materials automatically. They keep the right ratios. Sensors monitor the melt. Automated systems also handle pouring the finished silicate. This reduces worker exposure to heat and fumes. Automation improves safety and efficiency.

What safety features are essential?
Safety is paramount. High heat and fumes are major risks. Furnaces need strong ventilation. Vents capture and remove harmful fumes. Operators require protective gear always. Heat shields protect workers near hot surfaces. Emergency shut-off systems are mandatory. These stop the process fast if problems occur. Good training for all staff is non-negotiable. Everyone must know the hazards and procedures.

Can equipment be customized?
Factories have different needs. Equipment suppliers offer customization. The furnace size can match your production volume. Material choices adapt to your specific raw materials and product grade. Automation levels can vary. You might need basic controls or full computer integration. Access points for maintenance can be designed for easier work. Talk to suppliers about your exact process requirements.

Chemical formula sodium silicate Na4SiO4 plant production equipment for Potassium Sodium Silicate

(Chemical formula sodium silicate Na4SiO4 plant production equipment for Potassium Sodium Silicate)

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