10 TPD Wet Method Of Liquid Sodium Silicate Production Line

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Description

Overview of Sodium Silicate Liquid

Sodium silicate liquid, also known as water glass, is a versatile inorganic compound comprising sodium oxide (Na₂O) and silica (SiO₂) in aqueous solution. It is widely used across industries such as construction, detergent manufacturing, foundry, and drilling fluids due to its unique properties including adhesive strength, heat resistance, and chemical stability.

Features of Sodium Silicate Liquid

Adhesive Strength: Provides excellent bonding capabilities, making it ideal for foundry work and abrasive wheels.

Heat Resistance: Effective in high-temperature applications like refractory materials and cement production.

Chemical Stability: Resistant to many chemicals, ensuring durability in harsh environments.

Versatility: Used in detergents, fireproofing, and as a sealant in various industrial processes.

Water Solubility: Easily mixes with water, facilitating its use in multiple applications.

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10 TPD Wet Method Of Liquid Sodium Silicate Production Line

Specifications of 10 TPD Wet Method Of Liquid Sodium Silicate Production Line

Requirements of 10 TPD Wet Method Liquid Sodium Silicate Production Line

Production Ability

This production line makes 10 statistics heaps per day of fluid sodium silicate. It runs continuously under normal problems and meets conventional industrial output requirements.

Key Raw Materials

The process utilizes soda ash (salt carbonate) and quartz sand (silica) as the main inputs. Both products should meet industry pureness criteria to guarantee item high quality.

Process Introduction

The wet method begins by mixing soda ash and quartz sand with water in an activator. The combination warms up under pressure. This reaction creates sodium silicate option. Afterwards, the solution undergoes filtering to remove solid deposits. Ultimately, it is cooled down and kept in containers ready for use or packaging.

Secret Devices

The line consists of a high-pressure reactor , filtration device , heat exchanger , storage tanks , and a control system . All parts are made from corrosion-resistant products like stainless steel to manage the alkaline nature of sodium silicate.

Operating Problems

The activator operates at temperature levels between 120 ° C and 150 ° C and pressures around 0.3 to 0.6 MPa . Water usage and power input are maintained low to sustain effective procedure.

Item Quality

The final fluid sodium silicate has a SiO TWO/ Na two O molar ratio of 2.0 to 3.4 , depending on customer needs. The service shows up clear and devoid of noticeable fragments. It meets typical industrial specs for adhesives, cleaning agents, and foundry binders.

Power and Energies

Complete power demand is about 80– 100 kW . The system likewise needs steam, cooling water, and pressed air. These energies connect conveniently to basic plant infrastructure.

Safety and security and Control

An automated control board manages temperature level, pressure, and circulation rates. Safety valves and alarm systems protect operators and tools throughout operation.

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10 TPD Wet Method Of Liquid Sodium Silicate Production Line

Applications of 10 TPD Wet Method Of Liquid Sodium Silicate Production Line

Applications of 10 TPD Damp Method Liquid Salt Silicate Assembly Line

Water Therapy and Chemical Manufacturing

Fluid salt silicate made by the 10 TPD damp technique assembly line plays a key function in water treatment. It aids get rid of heavy metals and impurities from commercial wastewater. Metropolitan water facilities likewise utilize it to support pH levels and boost filtering. In chemical manufacturing, this product serves as a binder or filler. It supports the creation of cleaning agents, soaps, and specialized chemicals.

Construction and Cement Sector

Builders depend on fluid sodium silicate for concrete sealing and dust control. When put on concrete surface areas, it reacts to form a tough, safety layer that stands up to water and wear. Cement manufacturers blend it into formulas to speed up setting time and increase very early strength. The 10 TPD line supplies consistent top quality needed for these requiring applications.

Factory and Refractory Makes Use Of

Foundries make use of fluid salt silicate as a binder for sand molds and cores. It uses quick curing and strong mold and mildew integrity throughout metal spreading. This lowers problems and improves manufacturing performance. In refractory products, it binds fire-resistant materials with each other. The outcome is durable cellular linings for furnaces, kilns, and incinerators.

Paper and Fabric Processing

Paper mills include fluid salt silicate to finishing solutions. It improves illumination, smoothness, and ink holdout. Textile suppliers utilize it in dyeing and ending up processes. It aids repair dyes evenly and secures material fibers from damages throughout treatment.

Detergent and Cleaning Products

Household and industrial cleansers commonly consist of liquid salt silicate. It prevents corrosion in washing makers and dishwashing machines. It also increases cleansing power by softening water and suspending dust fragments. The 10 TPD production line ensures a steady supply of high-purity silicate for these day-to-day items.

Company Introduction

Welcome to Iberocruceros, a leading supplier in the international market for high-quality potassium silicate, sodium silicate, and lithium silicate.

Our products are meticulously crafted to meet the diverse needs of various industries, including construction, agriculture, and manufacturing. With state-of-the-art production facilities and a commitment to excellence, we ensure superior product quality and customer satisfaction.

We pride ourselves on our innovative solutions, competitive pricing, and reliable delivery services. Partner with us for your silicate needs and experience the difference that expertise and dedication can make. Let’s build a sustainable future together.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of 10 TPD Wet Method Of Liquid Sodium Silicate Production Line

Frequently Asked Questions – 10 TPD Wet Method Liquid Sodium Silicate Production Line

What is the daily output of this production line?

This production line makes about 10 metric tons of liquid sodium silicate every day. The exact amount may change a little based on raw material quality and operating conditions.

What raw materials does the process need?

You mainly need two things: high-quality quartz sand and caustic soda (sodium hydroxide). Both must meet industry standards to get good product quality and stable operation.

How does the wet method work?

The wet method mixes quartz sand and caustic soda in water inside a pressure reactor. Heat and pressure help them react faster. After the reaction, the mix goes through filtration and concentration to become liquid sodium silicate.

Is the system easy to run and maintain?

Yes. The whole line uses automatic controls but keeps a simple design. Operators can manage it with basic training. Routine checks and cleaning are enough for smooth running. Spare parts are common and easy to replace.

What safety features are included?

Safety comes first. The system has pressure relief valves, temperature sensors, and emergency stop buttons. All high-pressure parts follow strict safety codes. Workers must wear proper protective gear during operation.

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