Overview of Sodium Silicate Liquid

Sodium silicate liquid, also known as water glass, is a versatile inorganic compound comprising sodium oxide (Na₂O) and silica (SiO₂) in aqueous solution. It is widely used across industries such as construction, detergent manufacturing, foundry, and drilling fluids due to its unique properties including adhesive strength, heat resistance, and chemical stability.

Features of Sodium Silicate Liquid

Adhesive Strength: Provides excellent bonding capabilities, making it ideal for foundry work and abrasive wheels.

Heat Resistance: Effective in high-temperature applications like refractory materials and cement production.

Chemical Stability: Resistant to many chemicals, ensuring durability in harsh environments.

Versatility: Used in detergents, fireproofing, and as a sealant in various industrial processes.

Water Solubility: Easily mixes with water, facilitating its use in multiple applications.

(Complete Set Liquid Sodium Silicate Production Line)

Specifications of Complete Set Liquid Sodium Silicate Production Line

The complete collection liquid salt silicate assembly line is designed for effective massive production. This system handles raw material handling, melting, liquifying, filtering system, storage space. It makes certain secure high quality, high outcome, very little energy use. The primary elements consist of a rotary heating system, dissolution container, filtration device, tank, automated control system.

The rotary furnace runs at temperature levels approximately 1400 ° C. It melts quartz sand and soda ash into liquified silicate. The heater uses refractory products for durability. It consists of warmth healing tech to reduce fuel prices. The heater outcome gets to 50-200 heaps everyday based upon design dimension.

The dissolution tank blends molten silicate with water. It liquifies the material into fluid salt silicate. The storage tank has a corrosion-resistant cellular lining. A mixing mechanism guarantees also uniformity. Temperature level sensing units preserve ideal liquifying conditions. The procedure achieves exact concentration levels in between 35-50 Bé.

The filtration unit removes pollutants from the fluid. It utilizes multi-layer stainless steel filters. These capture bits bigger than 0.1 mm. The system runs under pressure for faster processing. It connects straight to storage tanks to stay clear of contamination.

Tank hold the ended up product. Capabilities vary from 50 to 500 cubic meters. Storage tanks include insulation to avoid temperature fluctuations. Degree sensing units and automated valves manage supply. The design allows simple cleaning and maintenance.

The automated control system keeps track of all phases. It changes criteria like temperature level, stress, circulation prices. Operators access information via a central user interface. Alerts inform personnel of deviations. This lowers hands-on checks and human error.

Power performance is focused on. Heat exchangers recycle waste heat from the heater. Motors and pumps fulfill high effectiveness requirements. The layout reduces power usage by approximately 20% contrasted to conventional configurations.

Safety and security features consist of pressure safety valve, emergency situation closures, fire reductions systems. Equipment abides by worldwide industrial safety requirements. The assembly line supports modification for details outcome targets or space limits. Upkeep needs are very little because of durable building and construction and self-diagnostic tools.

(Complete Set Liquid Sodium Silicate Production Line)

Applications of Complete Set Liquid Sodium Silicate Production Line

The total collection liquid salt silicate production line offers numerous industrial needs. It creates salt silicate remedies efficiently. These options are key in numerous fields. The production line makes certain constant quality. It meets high requirements for pureness and focus.

Cleaning agent manufacturing counts on liquid sodium silicate. It acts as a building contractor. It improves cleansing power. It maintains formulas. The production line regulates thickness. It makes certain easy mixing with various other ingredients. This lowers clumping. It extends item service life.

Building and construction materials utilize sodium silicate widely. It binds fragments in factory molds. It reinforces ceramic items. The production line readjusts silicate proportions. This suits different healing rates. It sustains water resistant finishings. These shield concrete structures. Fire-resistant materials likewise depend upon sodium silicate. The line ensures specific chemical properties.

Textile sectors use sodium silicate for fabric processing. It repairs dyes. It prevents color blood loss. The production line maintains service clarity. This avoids spots on fabrics. It likewise helps in fabric conditioning. The line’s automation minimizes human error. It assures consistent treatment outcomes.

Paper manufacturing uses salt silicate as a binder. It holds fibers with each other. It improves paper toughness. The production line enhances silicate thickness. This fits covering applications. It improves paper smoothness. It minimizes dust throughout printing.

Water therapy plants use sodium silicate. It prevents pipe rust. It readjusts pH levels. The assembly line ensures impurity-free services. This stops contamination in water systems. It additionally assists in heavy metal removal.

Mining procedures utilize sodium silicate as a flotation agent. It separates minerals from ores. The production line supplies secure chemical performance. This increases mineral recuperation prices. It cuts waste.

The system’s versatility permits customization. It adapts to various basic material qualities. It ranges for small or large results. Energy-efficient layouts lower operating costs. Automated controls reduce labor needs. Marginal upkeep makes sure long-lasting integrity.

Company Introduction

Welcome to Iberocruceros, a leading supplier in the international market for high-quality potassium silicate, sodium silicate, and lithium silicate.

Our products are meticulously crafted to meet the diverse needs of various industries, including construction, agriculture, and manufacturing. With state-of-the-art production facilities and a commitment to excellence, we ensure superior product quality and customer satisfaction.

We pride ourselves on our innovative solutions, competitive pricing, and reliable delivery services. Partner with us for your silicate needs and experience the difference that expertise and dedication can make. Let’s build a sustainable future together.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Complete Set Liquid Sodium Silicate Production Line

What is the production capacity of a complete liquid sodium silicate production line? The capacity depends on the model. Small-scale lines produce 1-5 tons daily. Large-scale setups reach 50-100 tons daily. Custom configurations adjust output to match client needs. Production volume aligns with raw material availability and project goals.

What equipment is included in the production line? The system contains mixers, reactors, filtration units, storage tanks, and control panels. Mixers combine raw materials like silica sand and soda ash. Reactors heat the mixture to form sodium silicate. Filters remove impurities. Tanks store the final liquid product. Control panels monitor temperature and pressure. All components meet safety and quality standards.

Does the production line consume high energy? Energy use is optimized. Advanced heating methods reduce power consumption. Heat recovery systems reuse excess thermal energy. Insulated reactors minimize heat loss. Energy-efficient designs lower operational costs. Environmental impact stays minimal.

How automated is the production process? Automation covers most steps. Sensors adjust mixing ratios automatically. Programmable controllers manage heating and cooling. Real-time data displays on screens. Operators supervise the process remotely. Manual intervention is rarely needed. Automation ensures consistency and reduces human error.

What maintenance does the production line require? Regular checks prevent breakdowns. Inspect seals and valves weekly. Clean filters after each batch. Lubricate moving parts monthly. Replace worn components promptly. Follow the manual’s maintenance schedule. Technicians offer training for routine tasks. Suppliers provide spare parts and troubleshooting support. Proper upkeep extends equipment lifespan.

(Complete Set Liquid Sodium Silicate Production Line)