Overview of Sodium Silicate Liquid

Sodium silicate liquid, also known as water glass, is a versatile inorganic compound comprising sodium oxide (Na₂O) and silica (SiO₂) in aqueous solution. It is widely used across industries such as construction, detergent manufacturing, foundry, and drilling fluids due to its unique properties including adhesive strength, heat resistance, and chemical stability.

Features of Sodium Silicate Liquid

Adhesive Strength: Provides excellent bonding capabilities, making it ideal for foundry work and abrasive wheels.

Heat Resistance: Effective in high-temperature applications like refractory materials and cement production.

Chemical Stability: Resistant to many chemicals, ensuring durability in harsh environments.

Versatility: Used in detergents, fireproofing, and as a sealant in various industrial processes.

Water Solubility: Easily mixes with water, facilitating its use in multiple applications.

Specifications of liquid sodium silicate production plant

Requirements of Fluid Sodium Silicate Production Plant

Manufacturing Capability

The plant can create in between 5,000 to 50,000 metric bunches of liquid salt silicate annually. Result levels are flexible based upon market requirements and basic material schedule.

Raw Products

Key inputs include soda ash (sodium carbonate) and silica sand . Both must satisfy strict purity requirements. Water made use of in the process is deionized to stop pollutants from affecting product top quality.

Manufacturing Process

Production begins with completely dry mixing soft drink ash and silica sand in specific proportions. The blend goes into a high-temperature heating system, where it thaws at around 1,300 ° C to 1,400 ° C . The liquified glass-like substance is after that dissolved in hot water under stress. This creates a steady liquid service of salt silicate. The final product is filtered to get rid of any type of undissolved particles.

Item Quality

The resulting liquid salt silicate fulfills industrial-grade specs . Secret specifications consist of SiO ₂/ Na two O molar ratio (typically in between 2.0 and 3.4 ) and focus (normally 38% to 42% solids by weight ). Every set undertakes laboratory testing for viscosity, pH, and clarity.

Tools and Automation

Core equipment includes batch mixers, rotating or electrical blend heaters, dissolvers, and filtering systems . The control system uses PLC-based automation for consistent operation. Operators display temperature, pressure, and flow prices in genuine time with a main interface.

Environmental and Security Features

The plant includes closed-loop water healing and dust collection systems to minimize exhausts. All taking care of areas are outfitted with alkali-resistant flooring and emergency wash terminals . Staff wear protective gear during regular operations due to the caustic nature of the item.

Utilities Requirement

The center requires a constant supply of power, vapor, and cooling down water . Power demand varies from 800 kW to 3 MW , depending on production scale. Heavy steam is used mostly in the dissolution phase.

Applications of liquid sodium silicate production plant

Applications of Liquid Sodium Silicate Manufacturing Plant

Water Therapy and Filtration

Liquid salt silicate plays a key duty in water treatment. It helps get rid of hefty metals and contaminations from commercial wastewater. Local water centers also utilize it to maintain pH levels and avoid pipe corrosion. Its ability to form safety coverings inside pipelines makes it important for long-lasting infrastructure upkeep.

Detergents and Cleansing Products

Many household and industrial cleansers include liquid salt silicate. It boosts cleaning up power by softening difficult water and stopping dirt from sticking back to surfaces. In washing cleaning agents, it safeguards washing maker components from rust and wear. This boosts both item performance and equipment life.

Building And Construction and Concrete Sector

In building and construction, fluid sodium silicate serves as a binder and sealer. It is blended right into concrete to speed up establishing time and decrease dusting. Specialists additionally use it to water-proof basements, passages, and structures. When applied to masonry, it develops a durable obstacle against dampness without transforming the surface appearance.

Factory and Metal Spreading

Factories depend on liquid sodium silicate as a sand binder in steel casting molds. It develops strong, heat-resistant mold and mildews that hold form throughout pouring. The process is quick, cost-effective, and generates less smoke compared to other binders. This makes it a favored selection for iron, steel, and non-ferrous steel production.

Refractory and Fireproofing Materials

Producers utilize liquid salt silicate to make fire-resistant boards, blocks, and layers. It binds raw materials together while adding thermal stability. These items prevail in heaters, kilns, and fire doors. The substance’s high melting factor ensures safety and dependability under severe warm.

Other Industrial Uses

Past these main locations, fluid salt silicate discovers usage in paper production, fabric dyeing, and as a stimulant assistance in chemical processes. Its flexibility, inexpensive, and environmentally friendly account continue to drive demand throughout numerous industries.

Company Introduction

Welcome to Iberocruceros, a leading supplier in the international market for high-quality potassium silicate, sodium silicate, and lithium silicate.

Our products are meticulously crafted to meet the diverse needs of various industries, including construction, agriculture, and manufacturing. With state-of-the-art production facilities and a commitment to excellence, we ensure superior product quality and customer satisfaction.

We pride ourselves on our innovative solutions, competitive pricing, and reliable delivery services. Partner with us for your silicate needs and experience the difference that expertise and dedication can make. Let’s build a sustainable future together.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of liquid sodium silicate production plant

Frequently Asked Questions About Liquid Sodium Silicate Production

What is liquid sodium silicate used for?

Liquid sodium silicate is a key material in many industries. It works as a binder in foundry molds and cores. It also helps make detergents, cement, and fire-resistant products. Water treatment plants use it to remove impurities. Its adhesive and sealing qualities make it useful in construction and packaging too.

How is liquid sodium silicate made?

The production starts by mixing sand (silica) and soda ash (sodium carbonate). This mix goes into a high-temperature furnace. Heat melts the materials into a glassy solid called metasilicate. That solid is then dissolved in water under pressure and heat. The result is a clear, syrup-like liquid—liquid sodium silicate.

What affects product quality?

Quality depends on raw material purity, temperature control, and the ratio of silica to sodium oxide. Even small changes in these factors can alter viscosity, stability, or reactivity. Good plants test every batch to keep performance consistent. Clean equipment and steady process conditions also matter a lot.

Is the production process safe?

Yes, when proper safety steps are followed. Workers wear protective gear because the liquid is alkaline and can irritate skin or eyes. Plants use closed systems and ventilation to limit exposure. Regular training and equipment checks help prevent accidents. Waste and emissions are managed under strict environmental rules.

Can the plant adjust the product for different needs?

Absolutely. By changing the silica-to-soda ratio or concentration, the plant can create grades for specific uses. Some need high viscosity for adhesives. Others require low viscosity for coatings or detergents. Custom batches are common, and most producers work closely with customers to meet exact requirements.